Uses a 4-channel optical probe for switching online analysis in multiple reaction systems,achieving simultaneous process control for multiple systems
• Four channels for switchable detection, real-time display of changes in reactans and products.
• Withstand extreme reaction conditions including strong acid/alkali, strong corrosiveness, high temperature, and high pressure.
• Real-time response in seconds.
• No sampling or sample processing required, in- situ monitoring without interference to the reaction system.
• Continuous monitoring to quickly determine the reaction endpoint and alert for any anomalies.
Chemical/pharmaceutical/materials process development and production requires quantitative analysis of components. Usually, offline laboratory analysis techniques are used, where samples are taken to the laboratory and instruments such as chromatography, mass spectrometry, and nuclear magnetic resonance spectroscopy are used to give information on the content of each component. The long detection time and low sampling frequency cannot meet many real-time monitoring needs.
JINSP provides online monitoring solutions for chemical, pharmaceutical, and material process research and production. It enables in-situ, real- time, continuous, and rapid online monitoring of the content of each components in reactions.
1. Development of Chemical / Biological Processes under Extreme Conditions
For strong acids/alkalis, high temperature/pressure, strong corrosive, and toxic reactions, laboratory instrument analysis may face challenges in sampling or cannot withstand reactive samples. In these cases, online Raman analyzers with optical probes specially designed to adapt to extreme reaction environments, stand out as the sole solution.
Typical Users: Researchers of chemical peocesses for new material, chemical enterprises, and research institutes.
2. Research on Reaction Intermediates/Unstable Molecules/Fast Reaction
Short-lived and unstable reaction intermediates undergo rapid post-sampling changes, making offline detection inadequate for such components. In contrast, real-time, in-situ Raman analyzer has no impact on the reaction system and can effectively capture changes in intermediates and unstable components.
Typical Users: Experts and scholars from universities and research institutes interested in the study of reaction intermediates.
3. Time-Critical Research and Development in Chemical/Bio-processes
In research and development with tight timelines, emphasizing time costs in chemical and bioprocess development, online monitoring provides real-time and continuous data results. It promptly reveals reaction mechanisms, and big data assists R&D personnel in understanding the reaction process, significantly accelerating the development cycle. Laboratory instrument analysis provides limited information with delayed results, leading to lower R&D efficiency.
Typical Users: Process development professionals in pharmaceutical and biopharmaceutical companies; R&D personnel in new materials and chemical industries.
4. Timely Intervention in Chemical Reactions/Biological Processes with Reaction Anomalies or Endpoints
In chemical reactions and biological processes such as biofermentation and enzyme-catalyzed reactions, the activity of cells and enzymes is susceptible to the influence of relevant components in the system . Therefore , real-time monitoring of abnormal concentrations of these components and timely intervention are crucial for maintaining efficient reactions. Online Raman analyzer provides real-time information about the components, while offline detection, due to delayed results and limited sampling frequency, may miss the intervention time window, leading to reaction anomalies.
Typical Users: Research and production personnel in biofermentation companies, pharmaceutical/chemical companies involved in enzyme-catalyzed reactions, and enterprises engaged in the research and synthesis of peptides and protein drugs.
5. Product quality/Consistency Control in Large-Scale Production
In the large-scale production of chemical and biological processes, ensuring the consistency of product quality requires batch-by-batch or real-time analysis and testing of reaction products. Online monitoring technology, with its advantages of speed and continuity, can automate quality control for 100% of batch products. In contrast, offline detection technology, due to its complex processes and delayed results, often relies on sampling, posing quality risks for products not sampled.
Typical Users: Process production personnel in pharmaceutical and biopharmaceutical companies; production personnel in new materials and chemical companies.
| Model | RS2000-4 | RS2000A-4 | RS2000T-4 | RS2000TA-4 | RS2100-4 | RS2100H-4 |
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Appearance |
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| Features | High sensitivity | Cost-effective | Ultra high sensitivity | Cost-effective | High applicability | High applicabilityHigh sensitivity |
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Number of detection channels |
4, four-channel switching detection | 4, four-channel switching detection | 4, four-channel switching detection, also four-channel simultaneous detection | 4, four-channel switching detection | 4, four-channel switching detection | 4, four-channel switching detection |
| Dimensions | 496 mm（width）× 312 mm（depth）× 185 mm（height） | |||||
| Weight | ≤10 kg | |||||
| Probe | Standard with 1.3 m offline fiber optic probe (PR100), other probe types or flow cells are optional | |||||
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Software features |
1.Online Monitoring: Continuous real-time collection of multi-channel signals, providing real-time substance content and trend changes, enabling intelligent analysis ofunknown components during the reaction process. 2.Data Analysis: Capable of processing data through smoothing, peak finding, noise reduction, baseline subtraction,difference spectra, etc. 3.Model Establishment: establishes a quantitative model using known content samples and automatically builds a quantitative model based onreal-time data collected during the reaction process.
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| Wavelength accuracy | 0.2 nm | |||||
| wavelength stability | 0.01 nm | |||||
| Connectivity interface | USB 2.0 | |||||
| Output data format | spc standard spectrum, prn, txt and other formats are optional | |||||
| Power supply | 100 ~ 240 VAC ，50 ~ 60 Hz | |||||
| Operating temperature | 0 ~ 40 ℃ | |||||
| Storage temperature | -20 ~ 55 ℃ | |||||
| %Relative humidity | 0~90%RH | |||||
RS2000-4/RS2100-4 has three usage modes in the laboratory, and each mode requires different accessories.
1. The first mode uses an immersed long probe that goes deep down to the liquid level of the reaction system to monitor each reaction component. Depending on the reaction vessel, reaction conditions, and system, different specifications of probes are configured.
2. The second mode involves using a flow cell to connect a bypass probe for online monitoring, which is suitable for reactors like microchannel reactors. Various probes are configured based on the specific reaction vessel and conditions.
3. The third mode utilizes an optical probe directly aligned with the side window of the reaction vessel for reaction monitoring.
Li-ion battery industry
News - Research on the synthesis process of bis(fluorosulfonyl)amide (jinsptech.com)
Biopharmaceutical industry
News - Drug crystal form research and consistency evaluation (jinsptech.com)
News - Quality Control in Biofermentation Engineering (jinsptech.com)
Fine chemical industry
News - Research on the process of producing furfuryl alcohol by hydrogenation reaction of furfural (jinsptech.com)
News - Process control of bioenzyme catalytic reactions of nitrile compounds (jinsptech.com)
News - A certain ultra-low temperature nitrification reaction (jinsptech.com)
News - Research on o-xylene nitration reaction process (jinsptech.com)
